A completely stripped screw can seem impossible to remove because there may be almost no usable surface left for a screwdriver to grip. However, you still have several options. The best method depends on whether the screw head is exposed, how tightly it is stuck, and what material surrounds it.

How to Remove a Completely Stripped Screw

How to Remove a Stripped Screw when the head is completely damaged requires a little more patience. Start with simple grip-enhancing techniques before moving to pliers, cutting, or drilling. Working gradually can help you remove the screw without unnecessarily damaging the surrounding material.

1. Try a Rubber Band

Place a thick rubber band over the completely stripped screw head. Press a screwdriver firmly into the rubber and turn slowly.

The rubber may fill small imperfections in the screw head and provide enough friction for the screwdriver to catch.

2. Use Locking Pliers

If any part of the screw head extends above the surface, locking pliers may be your best option. Clamp them tightly around the screw head and slowly turn counterclockwise.

Make sure the pliers have a secure grip before applying force.

3. Try a Larger Screwdriver

A larger screwdriver may sometimes catch the outer edges of a damaged screw head. Press straight down and turn slowly.

If the screwdriver slips repeatedly, stop rather than making the damage worse.

4. Create a New Groove

If the screw head is accessible, carefully cut a straight groove across it. A flat-head screwdriver can then fit into the new slot.

Keep the cutting tool controlled and protect the surrounding surface from accidental scratches.

5. Use a Screw Extractor

A screw extractor is designed specifically for damaged fasteners. Depending on the type, you may need to create a small hole in the screw before using it.

Follow the extractor instructions and keep the tool centred to reduce the risk of damaging the surrounding material.

6. Drill Out the Screw

For a completely stripped screw that cannot be gripped, drilling may be the final solution. Select a drill bit appropriate for the screw and begin with low speed.

Drill carefully through the screw head until it separates from the shaft. You can then remove the remaining shaft with pliers if it is accessible.

7. Remove the Remaining Screw Shaft

After the screw head has been removed, the remaining shaft may be easier to grip. Use locking pliers and slowly turn the shaft counterclockwise.

If the shaft is below the surface and cannot be gripped, the hole may require further repair depending on the application.

Safety Tips

Wear safety glasses when cutting or drilling screws because small metal fragments can become airborne. Secure the workpiece before applying force.

Avoid rushing the process. Excessive pressure can damage the material around the screw or cause tools to slip.

How to Prevent Completely Stripped Screws

Always use the correct screwdriver or driver bit for the screw head. Keep the tool aligned and apply firm downward pressure while turning.

For power tools, use a suitable speed and avoid overtightening. Replace worn driver bits because damaged bits are more likely to slip and strip screws.

Final Thoughts

A completely stripped screw can be removed with the right technique and a gradual approach. Start with a rubber band or larger screwdriver, then try locking pliers or a newly cut slot. If there is no usable grip left, a screw extractor or careful drilling may be necessary. Taking your time helps protect the surrounding material and makes the repair much easier.