Decoding the Working Principle Of the Rapid Mixer Granulator

Pharamectiual industry is complicated. It requires a lot of care and precision during the production process to ensure that the output and dosage of the medicine are just right. There are so many high-grade machines for managing the production process. One such machine is a rapid mixer granulator. Known for its speed and versatility, it is a high-grade machine that is used for wet granulation. The rapid mixer granulator functions by mixing powders and then adding the granulating fluid to achieve the granules of desired size and consistency. Here, we will understand the working principle of the rapid mixer granulator, which will help you get an in-depth knowledge of the functioning machine. 

• Mixing:

The operations are started by firstly mixing all the dry ingredients of the medicine in a bowl. The impeller located at the center of the machine begins to rotate at a moderate speed at this point to precisely mix all the ingredients. The design of the impeller and the bowl is such that it generates a three-dimensional movement, thus providing uniformly mixed powder in a very short time. 

• Granulation:

Once the uniform mixing is achieved, water or a specific granulation fluid is added either manually or through a spray nozzle. After the wet granules are created, the chopper gets to work. It is a high-speed blade on the side wall that breaks down the lumps. It is essential for achieving a perfectly granulated product. 

• Ensure uniform distribution of the binder

• Controlling the size of the granules by preventing over-wetting.

• Discharge & Drying:

The machine is finally stopped once the desired level of granulation is achieved. The granules are removed through the outlet valve. They are moved to a fluid bed dryer for drying, so that the excess amount of moisture is removed. After the granulation is dried, it can be compressed into tablets and filled into capsules as per the requirement. 

Benefits Of the Rapid Mixer Granulator 

If you are working in the pharamectiual industry, here is how this machine will be beneficial.

• Time Efficiency:

The process of preparing the granulation is very quick. 

• Uniform Granulation Size:

The size of the granulation is precise, thus ensuring that the dosage is just about right.

• Scalability:

It is available in various sizes to suit the lab-scale to the commercial production.

• Closed System:

The machine is highly hygienic, and the process of granulation is also clean. It minimizes the contamination and improves work safety.

• Automated System:

The machine can be integrated with the PLC (programmable logic controller) for precise control and reproducibility. 

Wrapping Up…

The rapid mixer granulator is a perfect example of a high level of innovation. This machine is precisely engineered to meet speed, hygiene, and efficiency, which are the top needs in the pharamectiual sector. It is something that cannot be compromised with and must be taken care of along with the high demand. ‘Riddhi Pharma Machinery Ltd.’ cutting-edge apparatus has further revolutionized the granulation formulations. As one of the reliable rapid mixer granulator manufacturers, they ensure that their product is of high quality and delivers top performance, making it the best choice for the pharmaceutical industry.